01 Nhanganyaya
Semutakuri wemagetsi ekufambisa, waya dzepamusoro-voltage dzinofanirwa kugadzirwa nemazvo, uye conductivity yavo inofanirwa kusangana nesimba rakasimba uye zvinodikanwa.Iyo shielding layer yakaoma kugadzirisa uye inoda mazinga akakwirira ekudzivirira mvura, izvo zvinoita kuti kugadzirisa kwe-high-voltage waya harnesses kuome.Paunenge uchidzidza maitiro ekugadzira high-voltage waya harnesses, chinhu chekutanga kufunga ndechekugadzirisa matambudziko achasangana nawo panguva yekugadzirisa mberi.Nyora matambudziko uye manotsi panzvimbo dzinoda kutariswa pachine nguva mune kadhi rekuita, senge muganho weiyo yakakwira-voltage yekubatanidza uye nzvimbo yeplug-in.Kutevedzana kwegungano, kupisa kunopisa nzvimbo, nezvimwewo zvinojekesa panguva yekugadzirisa, izvo zvinovandudza kugadzirisa kushanda uye zvinobatsirawo kuvandudza chigadzirwa chemhando yepamusoro-voltage waya harnesses.
02 Kugadzirira kwepamusoro-voltage waya harness process kugadzirwa
1.1 Kuumbwa kwemitsara yepamusoro-voltage
Iyo yakakwirira-voltage wiring harness inosanganisira: high-voltage waya, high-temperature-resistant corrugated tubes, high-voltage connectors kana pasi pasi, heat shrink tubes, uye mavara.
1.2 Kusarudzwa kwemitsara yepamusoro-voltage
Sarudza waya maererano nezvinodiwa zvekudhirowa.Parizvino, marori anorema akakwira-voltage wiring harnesses anonyanya kushandisa tambo.Rated voltage: AC1000/DC1500;kupisa kwekudzivirira chiyero -40 ~ 125 ℃;moto unodzoreredza, halogen-isina, yakaderera utsi maitiro;double-layer insulation with shielding layer, outer Insulation is orenji.Kurongeka kwemamodheru, mazinga evoltage uye zvirevo zveakakwira-voltage mitsetse zvigadzirwa zvinoratidzwa muMufananidzo 1:
Mufananidzo 1 Kuronga kurongeka kwezvigadzirwa zvepamusoro-voltage line
1.3 High voltage connector kusarudzwa
High-voltage connectors inosangana nezvinodiwa zvekusarudza zvinosangana nemagetsi parameters: rated voltage, rated current, contact resistance, insulation resistance, kutsungirira voltage, ambient tembiricha, nhanho yekudzivirira uye nhevedzano yeparamita.Mushure mekunge chinongedzo chaitwa kuita gungano retambo, kukanganisa kwekuzunguza kwemota yese nemidziyo pane chinongedzo kana kubata kunofanirwa kutariswa.Iko kuungana kwetambo kunofanirwa kufambiswa uye kugadziriswa zvakakodzera zvichibva pane chaiyo yekuisa chinzvimbo cheiyo wiring harness pamotokari yese.
Izvo zvinodikanwa ndezvekuti iyo tambo yekubatanidza inofanirwa kufambiswa yakananga kunze kubva kumagumo kwechibatanidza, uye yekutanga yakatarwa poindi inofanirwa kuiswa mukati me130mm kuve nechokwadi chekuti hapana hukama hwekutama pakati peiyo yakatarwa uye mudziyo-padivi rekubatanidza senge. kudedera kana kufamba.Mushure meiyo yekutanga yakatarwa poindi, isingasviki 300mm, uye yakagadziriswa panguva dzenguva, uye tambo inobhenda inofanirwa kugadziriswa zvakasiyana.Uyezve, pakuunganidza tambo yetambo, usakweva tambo yetambo yakanyanyisa kudzivirira kudhonzera pakati penzvimbo dzakatarwa dzewaya tambo kana mota iri mubishi, nekudaro kutambanudza tambo yewaya, zvichiita kuti pave nekubatana kwemukati. tambo dzewaya kana kutodambura waya.
1.4 Kusarudzwa kwezvinhu zvekubatsira
Mvuto yakavharwa uye ruvara rweorenji.Iyo dhayamita yemukati yemabhero inosangana nezvinodiwa zvetambo.Iyo gap mushure megungano iri pasi pe3mm.Izvo zvinhu zvemavhuvhu ndeyenylon PA6.Iyo tembiricha yekudzivirira inosiyana -40 ~ 125 ℃.Iyo inodzora mumoto uye inoshingirira munyu.ngura.Iyo inopisa yekuvhara chubhu inogadzirwa neglue-ine kupisa inopisa shrinkable chubhu, iyo inosangana nezvinodiwa zvewaya;mavara akatsvuka kune danda rakanaka, dema kune iro danda risina kunaka, uye yero kune nhamba yechigadzirwa, nekunyora kwakajeka.
03 High waya harness process kugadzirwa
Kusarudzwa kwekutanga ndiko kunonyanya kukosha kwekugadzirira kwe-high-voltage wiring harnesses, iyo inoda kushanda nesimba kuongorora zvinhu, kudhirowa zvinodiwa, uye zvinyorwa zvezvinhu.Kugadzirwa kweyakakwira-voltage waya harness tekinoroji inoda ruzivo rwakakwana uye rwakajeka kuti ive nechokwadi chekuti mapoinzi akakosha, matambudziko, uye zvinhu zvinoda kutariswa zvinogona kutongwa zvakajeka panguva yekugadzirisa.Panguva yekugadzirisa, inogadzirwa zvizere zvinoenderana nezvinodiwa zvekadhi rekuita, sezvakaratidzwa mumufananidzo 2:
Mufananidzo 2 Process card
(1) Rutivi rweruboshwe rwekadhi rekuita rinoratidza zvinodiwa zvehunyanzvi, uye zvese zvinongedzo zvinoiswa pasi pezvinodiwa zvehunyanzvi;Rutivi rworudyi runoratidza matanho ekudzivirira: chengetedza zviso zvekupedzisira kana materminal akashomerwa, chengeta mavara pandege imwe chete kana kupisa kuchiderera, uye kiyi yekudzivirira layer Saizi, gomba chinzvimbo chezvisungo zvezvibatanidza zvakakosha, nezvimwe.
(2) Sarudza zvakatemwa zvezvinhu zvinodiwa pachine nguva.Waya dhayamita uye kureba: High-voltage waya kubva 25mm2 kusvika 125mm2.Vanosarudzwa maererano nemabasa avo.Semuyenzaniso, controller uye BMS vanofanira kusarudza hombe sikweya waya.Kune mabhatiri, madiki madiki waya anoda kusarudzwa.Urefu hunoda kugadziriswa maererano nemuganhu we plug-in.Kukurura nekubvisa waya: Kutsemura waya kunoda kubvisirwa imwe urefu hwemhangura wire crimping terminals.Sarudza wakakodzera wekubvisa musoro zvinoenderana neiyo terminal mhando.Semuenzaniso, SC70-8 inoda kubviswa 18mm;kureba uye ukuru hwechubhu yepasi: Iyo dhayamita yepombi inosarudzwa maererano nezvinodiwa netambo.Saizi yekupisa shrink chubhu: Iyo inopisa shrink chubhu inosarudzwa zvinoenderana neyakatsanangurwa waya.Dhinda label uye nzvimbo: tsvaga iyo yakabatana font uye inodiwa yekubatsira zvinhu.
(3) Kutevedzana kwegungano kwezvibatanidza zvakakosha (sezvinoratidzwa muMufananidzo 3): kazhinji inosanganisira chifukidziro cheguruva, plug dzimba dzemapureji, jeko zvikamu, zvishongedzo zvegokora, zvindori zvekudzivirira, zvikamu zvekuisa chisimbiso, nzungu dzekumanikidza, nezvimwewo;maererano Sequential kusangana uye crimping.Nzira yekubata nayo shielding layer: Kazhinji, pachava nemhete yekudzivirira mukati mekubatanidza.Mushure mekuiputira nematepi ekuitisa, yakabatana nemhete yekudzivirira uye yakabatana kune goko, kana waya inotungamira yakabatana pasi.
Mufananidzo 3 Special connector assembly sequence
Mushure mekunge zvese zviri pamusoro zvatemerwa, ruzivo rwuri pane kadhi rekuita rakakwana.Maererano ne template yekadhi remagetsi matsva, kadhi yakajairwa inogona kugadzirwa uye kubudiswa maererano nezvinodiwa zvekugadzirisa, kunyatsoona kushanda uye batch kugadzirwa kwe-high-voltage mitsara.
Nguva yekutumira: Mar-14-2024