Nekukurumidza kusimudzira kwemidziyo yemagetsi, mota uye mamwe matekinoroji emagetsi, kudiwa kwemusika kwewaya harnesses kuri kuramba kuchikura.Panguva imwecheteyo, inoisawo zvakakwirira zvinodiwa pamabasa uye mhando senge miniaturization uye huremu.
Izvi zvinotevera zvinokuzivisa iwe kune inodiwa yekutarisa zvinhu kuti uone kunaka kwewaya harnesses.Inosumawo makesi ekushandisa ekushandisa iyo itsva 4K dhijitari microscope sisitimu kuti iwane kukwidziridzwa kwekutarisa, kuyerwa, kuona, kuwanda kwekuongorora uye kuvandudza kwekuita basa.
Wire harnesses ayo kukosha uye zvinodiwa zviri kukura panguva imwe chete
Wiring harness, inozivikanwawo setambo yekubatanidza tambo, chinhu chinoumbwa nekuunganidza akawanda magetsi ekubatanidza (simba rekupa, chiratidzo kutaurirana) wiring inodiwa kubatanidza michina yemagetsi musumbu.Kushandisa zvinobatanidza zvinobatanidza akawanda macontacts zvinogona kurerutsa zvinongedzo uku uchidzivirira kusabatana.Tichitora mota semuenzaniso, tambo dzewaya 500 kusvika ku1,500 dzinoshandiswa mumotokari, uye idzi tambo dzetambo dzinogona kuita basa rakafanana netsinga dzeropa netsinga.Yakaremara uye yakakuvadzwa wiring harnesses ichave nemhedzisiro yakakura pamhando, kuita uye kuchengetedzwa kwechigadzirwa.
Mumakore achangopfuura, zvigadzirwa zvemagetsi uye zvigadzirwa zvemagetsi zvakaratidza maitiro e miniaturization uye yakakwira density.Mundima yemotokari, matekinoroji akadai seEV (mota dzemagetsi), HEV (mota dzakasanganiswa), mabasa ekufambisa anoenderana nehunyanzvi hwekuita tekinoroji, uye kutyaira kwakazvimiririra zvakare kuri kusimukira nekukurumidza.Zvichienderana nemamiriro ezvinhu aya, kudiwa kwemusika kwewaya harnesses kuri kuramba kuchikura.Panyaya yetsvakiridzo yechigadzirwa, kusimudzira uye kugadzira, isu takapindawo mukutsvaga kwekusiyana-siyana, miniaturization, kureruka, kushanda kwepamusoro, kusimba kwepamusoro, nezvimwewo, tichiedza kusangana Nenguva itsva yezvinodiwa zvakasiyana.Kuti zvizadzise zvidikanwi izvi uye nekukasira kupa zvigadzirwa zvemhando yepamusoro uye zvakavandudzwa, kuongororwa panguva yekutsvagisa nekusimudzira uye kutariswa kwechitarisiko panguva yekugadzira kunofanirwa kusangana nehupamhi hwepamusoro uye nekumhanya zvinodiwa.
Kiyi yemhando, waya terminal yekubatanidza uye kutaridzika kwekutarisa
Mukugadzira nzira yekugadzira waya, usati waunganidza zvibatanidza, waya machubhu, vadziviriri, waya mabhanhire, masimbi ekusimbisa uye zvimwe zvinhu, yakakosha maitiro anotaridza kunaka kwewaya harness inofanirwa kuitwa, ndiko kuti, iyo terminal yekubatanidza. waya.Kana uchibatanidza zviteshi, "crimping (caulking)", "pressure welding" uye "welding" maitiro anoshandiswa.Paunenge uchishandisa nzira dzakasiyana dzekubatanidza, kana kubatana kwacho kusingaite, zvinogona kutungamira kune kukanganisa kwakadai sekushaya conductivity uye core waya inodonha.
Kune nzira dzakawanda dzekuona kunaka kwewaya, sekushandisa "waya harness checker (continuity detector)" kutarisa kana kune magetsi akadzimwa, mapfupi uye mamwe matambudziko.
Nekudaro, kuti uone mamiriro chaiwo uye zvikonzero mushure mekuyedzwa kwakasiyana-siyana uye kana kukundikana kukaitika, zvinodikanwa kushandisa iyo magnifying yekutarisa basa reiyo microscope uye microscopic system kuita ongororo yekuona uye kuongororwa kweiyo terminal yekubatanidza chikamu.Iyo yekuonekwa yekuongorora zvinhu zveakasiyana nzira dzekubatanidza ndeaya anotevera.
Chitarisiko chekuongorora zvinhu zve crimping (caulking)
Kuburikidza nepurasitiki yemhangura-clad conductors yezviteshi zvakasiyana-siyana, tambo uye sheaths zvakasvibiswa.Uchishandisa maturusi kana otomatiki midziyo pamutsetse wekugadzira, iyo copper-clad conductors inokotama uye yakabatana ne "caulking."
[Chitarisiko chekuongorora zvinhu]
(1) Waya yepakati inobuda
(2) Waya yepakati yakabuda kureba
(3) Kuwanda kwebhero muromo
(4)Sheath yakabudikira kureba
(5) Kucheka kureba
(6)-1 kukotama kumusoro/(6)-2 kukotama pasi
(7)Kutenderera
(8)Kuzunza
Mazano: Chiyero chekutonga crimping mhando ye crimped terminals ndeye "crimping urefu"
Mushure mekunge iyo terminal crimping (caulking) yapedzwa, kureba kwemhangura-yakapfeka kondakita chikamu panzvimbo ye crimping yetambo uye sheath ndiyo "crimping urefu".Kutadza kuita crimping zvinoenderana neyakatsanangurwa crimping kureba kunogona kukonzera kushomeka kwemagetsi conductivity kana tambo detachment.
Kureba kwecrimp kwakakwira kupfuura kutsanangurwa kunoguma ne "under-crimping," apo waya inozosununguka pasi pekunetsekana.Kana kukosha kwakaderera kupfuura kukosha kwakatarwa, kunotungamira ku "kuwedzeredza crimping", uye copper-clad conductor inocheka mukati waya yepakati, ichikonzera kukanganisa kwepakati waya.
Iyo crimping kureba ingori chirevo chekuratidza mamiriro esheath uye core waya.Mumakore achangopfuura, mumamiriro eiyo miniaturization yewaya harnesses uye kusiyanisa kwezvinhu zvinoshandiswa, kuwanda kwekuonekwa kweiyo core waya mamiriro ecrimp terminal cross-section yave tekinoroji yakakosha kuitira kuti inyatso kuona kukanganisa kwakasiyana-siyana mukuita crimping process. .
Chitarisiko chekuongorora zvinhu zvekumanikidza welding
Tuck waya yakacheneswa muchidimbu woibatanidza kune terminal.Kana waya yaiswa, sheath inobata uye inobayiwa neblade yakaiswa pane yakatsemuka, ichigadzira conductivity uye kubvisa kudiwa kwekubvisa sheath.
[Chitarisiko chekuongorora zvinhu]
(1) Waya yakarebesa
(2) Mukaha uri pamusoro pewaya
(3) Makondukita anobuda pamberi uye mushure memasoja pads
(4) Pressure welding center offset
(5) Kukanganisa mubutiro rekunze
(6) Kukanganisa uye deformation ye welding sheet
A: chivharo chekunze
B: Welding sheet
C: Waya
Welding chitarisiko chekuongorora zvinhu
Anomiririra terminal maumbirwo uye nzira dzekufambisa tambo dzinogona kukamurwa kuita "tin slot type" uye "round hole type".Iyo yekutanga inopfuudza waya kuburikidza neiyo terminal, uye iyo yekupedzisira inopfuudza tambo kuburikidza negomba.
[Chitarisiko chekuongorora zvinhu]
(1) Waya yepakati inobuda
(2) Kusaita conductivity ye solder (kusakwana kupisa)
(3) Solder bridging (yakawandisa soldering)
Makesi ekushandisa ewaya harness yekutarisa uye kuongororwa
Neiyo miniaturization yewaya harnesses, kutariswa kwechitarisiko uye kuongororwa kunoenderana nehukuru hwekutarisa kuri kuramba kuchiwedzera kuoma.
Keyence's ultra-high-definition 4K digital microscope system "inogona kuvandudza zvakanyanya kushanda kwekushanda uku ichiwana kutarisa kwepamusoro-soro, kuongorora kuonekwa uye kuongorora."
Hudzamu hwekuumbwa kwefuremu yakazara inotarisa pazvinhu zvine mativi matatu
Iyo tambo yewaya chinhu chine mativi matatu uye inogona kutariswa chete munharaunda, zvichiita kuti zviome kuita ongororo yakazara uye inofukidza iyo yose yaivavarirwa chinhu.
Iyo 4K digital microscope system "VHX series" inogona kushandisa "navigation real-time synthesis" basa kuti riite zvakadzika synthesis uye kutora mifananidzo yepamusoro-yepamusoro-tsanangudzo ye4K inonyatsotarisa pane chinangwa chose, zvichiita kuti zvive nyore kuita nemazvo uye. kunyatsotarisa magnification, kuongorora chitarisiko uye Ongorora.
Warp kuyerwa kwewaya harness
Pakuyera, kwete chete maikorosikopu inofanira kushandiswa, asiwo zvakasiyana-siyana zvezvimwe zvekuyera zviridzwa zvinofanira kushandiswa.Maitiro ekuyera anorema, anopedza nguva uye anoshanda nesimba.Mukuwedzera, zviyero zvakayerwa hazvigone kunyorwa zvakananga se data, uye kune mamwe matambudziko maererano nekushanda kwekushanda uye kuvimbika.
Iyo 4K yedhijitari microscope system "VHX yakatevedzana" ine akasiyana maturusi e "two-dimensional dimensional kuyerwa".Pakuyera data rakasiyana senge kona yewaya harness uye muchinjika-chikamu crimping kureba kweiyo crimped terminal, kuyerwa kunogona kupedzwa nekushanda kwakapusa.Uchishandisa "VHX Series", haugone kungowana zviyero zvehuwandu, asiwo chengetedza uye kugadzirisa data senge mifananidzo, nhamba dzenhamba, uye mamiriro ekupfura, zvakanyanya kuvandudza kushanda zvakanaka.Mushure mekupedza basa rekuchengetedza data, unogona kusarudza yakapfuura mifananidzo kubva kualbum kuti uite yekuwedzera kuyerwa basa munzvimbo dzakasiyana nemapurojekiti.
Kuyera waya harness warpage angle uchishandisa 4K digital microscope system "VHX series"
Uchishandisa "2D Dimension Measurement" zvishandiso zvakasiyana, unogona kupedzisa zviyero zvehuwandu nekungodzvanya pakona chaiyo.
Kucherechedzwa kwepakati waya caulking isina kukanganiswa nesimbi yepasi gloss
Kukanganiswa nekuratidzira kubva kune simbi pamusoro, kutarisa kunogona kuitika dzimwe nguva.
Iyo 4K yedhijitari microscope system "VHX yakatevedzana" yakashongedzerwa ne "halo kubviswa" uye "annular halo kubviswa" mabasa, ayo anogona kubvisa kukanganiswa kwekuratidzira kunokonzerwa nekupenya kwesimbi yepasi uye kunyatso cherechedza uye kubata iyo caulking mamiriro epakati waya.
Zoom shot yechikamu chinokonzeresa chetambo yewaya
Wakamboona here kuti zvakaoma kunyatsotarisa pazvinhu zvidiki-dimensional senge waya harness caulking panguva yekutarisa chitarisiko?Izvi zvinoita kuti zviome kwazvo kuona zvidimbu zvidiki uye makwara akanaka.
Iyo 4K yedhijitari maikorosikopu sisitimu "VHX Series" ine mota ine lens inoshandura uye yakakwirira-resolution HR lens, inokwanisa otomatiki magnification kutendeuka kubva pamakumi maviri kusvika ku6000 nguva kuti iwane "musono zoom."Ingoita mashandiro akareruka uine mbeva kana controller padyo, uye unogona kukurumidza kupedzisa zoom yekutarisa.
Iyo yekutenderera-sese yekutarisa sisitimu iyo inowona kunyatso tarisa kwezvitatu-dimensional zvinhu
Paunenge uchitarisa kutaridzika kwezvitatu-dimensional zvigadzirwa senge tambo harnesses, kushanda kwekushandura kona yechinhu chakanangwa uye nekuchigadzirisa kunofanirwa kudzokororwa, uye kutarisisa kunofanirwa kugadziridzwa zvakasiyana kune imwe neimwe kona.Kwete chete inogona kungotarisa munharaunda, zvakare yakaoma kugadzirisa, uye kune makona asingakwanisi kuonekwa.
Iyo 4K digital microscope system "VHX series" inogona kushandisa "all-round observation system" uye "yakakwirira-chaiyo X, Y, Z yemagetsi nhanho" kupa rutsigiro rwekuchinjika mafambiro emusoro we sensor uye nhanho izvo zvisingagoneke nazvo. mamwe maikorosikopu..
Chishandiso chekugadzirisa chinobvumira kugadziridzwa kuri nyore kwemaakisi matatu (munda wekuona, kutenderera axis, uye tilt axis), ichibvumira kutarisa kubva kwakasiyana makona.Uyezve, kunyange kana yakarereka kana kutenderedzwa, haizopukunyuki mumunda wekuona uye kuchengetedza chinangwa chiri pakati.Izvi zvinovandudza zvikuru kushanda kwekucherechedza kuonekwa kwezvinhu zvitatu-dimensional.
3D chimiro chekuongorora chinogonesa kuwanda kwekuongorora kwecrimp terminals
Kana uchitarisa kutaridzika kwematerminals, hazvifanirwe kungotarisa munharaunda pane matatu-dimensional tarisiro, asi kune zvakare matambudziko akadai seakapotsa abnormalities uye kutsauka kwekuongorora kwevanhu.Pazvinangwa zvematatu-dimensional, zvinogona kuongororwa chete kuburikidza neaviri-dimensional kuyerwa.
Iyo 4K yedhijitari maikorosikopu sisitimu "VHX yakatevedzana" haingoshandisi yakajeka 4K mifananidzo yekutarisa yakakurisa uye maviri-dimensional saizi kuyerwa, asi inogona zvakare kubata 3D maumbirwo, kuita matatu-dimensional saizi kuyerwa, uye kuita contour kuyerwa pane yega yega-chikamu.Ongororo uye kuyerwa kwechimiro che 3D chinogona kupedzwa kuburikidza nekushanda kwakapusa pasina hunyanzvi hwemushandisi kushanda.Iyo inogona panguva imwe chete kuwana yepamusoro uye yehuwandu yekuongorora yekuonekwa kwema crimped terminals uye kugadzirisa mashandiro ekushanda.
Kuyera otomatiki kwecaulked cable section
Iyo 4K yedhijitari maikorosikopu system "VHX yakatevedzana" inogona kushandisa akasiyana maturusi ekuyeresa kuti apedze zviri nyore zviyero zvakasiyana-siyana zve otomatiki uchishandisa akatorwa mifananidzo yakachinjika.
Semuenzaniso, sezvakaratidzwa mumufananidzo uri pasi apa, zvinokwanisika kuyera chete iyo yepakati waya nzvimbo yepakati waya crimped cross chikamu.Neaya mabasa, zvinokwanisika kukurumidza uye nehuwandu hwekuona iyo yepakati waya mamiriro eiyo caulking chikamu chisingagone kubatwa ne crimping kureba kuyerwa uye kuyambuka-chikamu chekutarisa chete.
Zvishandiso zvitsva zvekukurumidza kupindura kune zvinodiwa pamusika
Mune ramangwana, kudiwa kwemusika kwewaya harnesses kuchawedzera.Kuti isangane nezvinodiwa zvemusika zviri kuramba zvichikwira, tsvakiridzo nyowani nekusimudzira, mhando dzekuvandudza mhando uye maitiro ekugadzira anofanirwa kuumbwa zvichibva pakukurumidza uye kwakaringana data yekuona.
Nguva yekutumira: Zvita-26-2023